Types of Coil Winders and Their Importance

Coil winding can be defined as the process of making electromagnetic coil with the help of some series of loops that can be used for different industries in various applications. Over the last few years, this industry of coil winders and coil winding process has been growing tremendously and already extended its application areas. Mainly transformers industries require different types of coils. These coils have some specific features and requirements for windings. Various electric and electromagnetic applications are dependent on coils with different types.

Thus, to develop coils with different shapes and sizes, the industry needs high end coil winders so that it could easily solve the purpose. So, according to your applications, you can find different type of coil winders and invest on the most suitable one:

1. Coil winders for transformers
2. Coil winding machines for Solenoids
3. Winding machines for chokes and relays
4. Coil winders for generators and electric motors

There are few more factors which you need to consider while using the coil windingmachine for different industries:

1. Cutting of wire
2. Hooking of the wires
3. Tension of wires
4. Number of loops
5. De-spooling
6. Traversing

Thus, based on the application and mechanism of working, coil winding machines are of different types:

Manual Motor Coil Winder: Such winders are mainly useful in small scale workshops or industries where the winding requirement is not too high or in a frequent manner. These types of coil winding machines can be operated with hand and known for giving precise results in terms of coil loops.

Transformer Coil winding equipment: These winding machines are known for their flexibility, durability and robust built. These winding machines are capable enough of winding coils of different shapes and sizes for transformers.

Armature Coil winding machines: These are suitable for standard armature field coil winding requirements. However, you can also use this in a customized armature field coil winding equipments. It is a creatively designed device with hooking options. Some of them can also come with auto wire cutting options too.

Toroidal/CNC Linear Winding machines: If you need automated winding solutions for customized coils or small quantity of batches of coils, then these winding machines are the right choice for you.

Importance of Coil Winders:

Transformer industry requires different coil winders with different requirements of winding. With the help of good coil winding machine and different coil winders all the requirements and essential factors can be taken care of. Automated winding machines are mainly used and designed in such a way to avoid unwanted breakage of the wire or other glitches. Whether it is for medium or heavy duty coil winding requirement, all you need to check is that of the error-free and consistent result capacity of all types of winders.

The transformer industry thus can get the benefit from the highly controlled working capacity of coil winders. Proper research through online and doing comparison with different manufacturers before buying would be the right choice for any investor. 

Types of Coil Winders and Their Importance in the Transformer Industry

Coil Winding Machine - Coil Winder

As an entrepreneur of a mechanical or an electrical business you must know the essential requirement of a coil winder. Without a coil winder it is impossible to carry out with the various tasks of different machines and devices. Whether you are manufacturing a device or using them for your production it would require a coil winder. This blog provides you with the benefits and importance of a coil winder. 

A lot of electromagnetic and electrical applications depend on electromagnetic coils. These coils are available in different types and in order to bring in variations in the types of coils the manufacturers develop different types of coil winders so that it can meet up with the present demand of the industries. High end coilwinders can product coils of different shapes and sizes according to the requirement of a particular industry. These coil winding machines are the only way to wind coils in different ways forming a series of loops. According to the requirement of your industry you can procure one of the following coil winders:

• Coil winding machine for transformers
• Coil winding machine for solenoids
• Coil winding machine for generators and electrical motors
• Coil winding machine for chokes and relays

You can find different types of coil winders that are used in various industrial applications. These coil winders should be selected based on their mechanism and working. These are:

• Manual motor coil winding machine – These coil winders are extremely suitable for small scale industries, cottage industries, workshops and various manufacturing units where the winding is not required on a regular basis. Manual coil winders are operated with hand and thus it can produce precise results in forming the coil loops.
• Toroidal or CNC Linear Coil winding machine – These are automatic coil winding machine that can provide you with customized one-off coils or several batches of small quantity of coils. These CNC machines are great for industries that requires coil winding regularly.
• Armature coil winders – The armature coil winders are perfect for standard and customized requirements of armature field coil winding. These winders are designed typically with hook commutators. Some of these winders also come with automatic wire cutting and hooking features.
• Transformer coil winding machine – These coil winders are required for heavy duty mechanical and electrical industries. If you are looking for something robust, durable and flexible then transformer coil winders are the best. These machines are capable of winding coil of different shapes and sizes.

Different types of coil winders are required in industries and with the help of the perfect coil winder one can get a lot of benefits that include:

• Wire cutting
• Wire hooking
• Wire tension
• De spooling
• Traversing
• Number of loops

A little bit of research on the coil winders will help you get the best one for your business or manufacturing unit.

Beneficial of Magneto Coil Winding Machinery Industries

Coil winding machines are using from the past few decades in various industries to manufacture sensor, transformers, magneto coils for automobiles, heaters, power resistors, motors and many more. It is now more than 40 years that various industries are now handling coil winders. The winding process and the applications of these coils have grown immensely in various areas. The coil machines has also developed to fulfill the requirement of the industries as more products are getting automated and wherever there is a automation winding process then coils would be an integral part in various forms whether it may be the use of magneto coil winding machine or any automated winding machine.

While it comes to think about the Magneto coil winding machine, high performance is one of the big deal in such case. According to the research and rigorous studies of the experts from various industries, coil winding machine should meet and exceed the requirement of any automobile industries for winding magneto coils and multi-pole stator coils. More days goes and more advance is the technology as specially engineered technology is increasing the productivity levels. So, the next generation machine should have so many other features including automated operations for core indexing, tap pulling and cutting and lots more. Also obtaining the robust quality components is highly essential to develop heavy duty machinery too.

Any high quality magneto coil winding machine should have some essential features like: user friendly controls, smaller footprint, uninformed winding as well as low power consumption. Every industry should know that the magneto is a magical instrument as it generates enough electrical power to light a plug. Spinning the magneto armature inside any magnetic casing will generate an electric current. Any badly built magneto coil can create big trouble. So, it is highly necessary that the magneto should be built in a high quality &high performance coil winding machine.

Magneto winding machine mainly comes under automatic winding machine. It has been used to different industrial sectors for production and mechanized process. Automatic Winders may enfold various sections of the engineering. May be it is electrical, electronic or automated functionalities, magneto coil winding machine is a vital thing for that case. Cost efficiency with greater speed and massive production output by maintaining high quality and with great capability are some of the great advantages of using magneto winding machine. It maintains all the updated and modern technological inventions and improvisations too.

The increasing development of such winding industries has giving a phenomenal rising in modern equipments and machineries. Thus, technology today has played a key role for offering innovative machinery which could fit itself as per the growing demand of the coil winding industry. So, the magneto coil winding machine is giving its bets to fulfill all the requirements of the industries

Motor Winding Machine for Motor Stator Coils

Induction motor has two main components – core and winding

Motors are the key components to provide motion to any device in today’s world. That is why wide variety of motors has been designed. There are several different types of motors like induction motor, servo motors, DC motors, synchronous motors, stepper motors, torque motors and many more. Even in different categories, there are various types of motors depending on its construction and ratings. Among all the motor machines, induction motor has been widely used and thus it is very essential in the market.

Induction motor has two main components – core and winding. Core is the main body which is totally depends on the material whereas winding becomes more dependable on the motor coil winding machine. There are special winding machines which have been designed with some special features to wind motor coils as when any machine needs to wind motor coils, it needs some special features into it.

There are two basic types of motor winding machines available in the market. One is mainly for the production and another one is for repair workshop. Wind motor coils have the capability of multi section winding possibility which is a main feature. Successive coils of any motor coils have few turns in each coil. The successive coils may be up to 16 coils with the single start and finishing terminals. These coils may be wound in different shapes and sizes depending on the design and rating of motor. Arbours are the key to defining the winding capabilities of the machine.

The main features of any motor winding machine is to have great coil winding capabilities as well as good programmable facilities so that it can perform in wide variety of motor rating.

For any such programmable motor winding machine that we need to create the motor stator coils, have so many essential features which are given below:

1. 0.05 turns accuracy
2. 100% repeatability
3. 16 coils per winding machine
4. Avoid wire breaking as softly starts and stop
5. Minimum set up time with 50 program memory
6. Very high production
7. Give equal resistance for every coil
8. Independent of operator’s skill
9. Easy to insert of coil in stator due to layer wound coils.
10. Flexibility to use various formers on single mandrel
11. Reduction in joints of coils.

So, Motor Winding Machine has various features which are useful in different working ways. You can get various models of motor coil winding machines depending on the diagonal length of the coil along with the different options of tensioner unit. Also, tooling plays important role to produce motor coils as it will be designed in such a way so that minimum time will require for removing any coils after winding.