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Wednesday 15 February 2017

Types of Coil Winders and Their Importance

Linear Winding Machines : AES Series
Coil winding can be defined as the process of making electromagnetic coil with the help of some series of loops that can be used for different industries in various applications. Over the last few years, this industry of coil winders and coil winding process has been growing tremendously and already extended its application areas. Mainly transformers industries require different types of coils. These coils have some specific features and requirements for windings. Various electric and electromagnetic applications are dependent on coils with different types.
Thus, to develop coils with different shapes and sizes, the industry needs high end coil winders so that it could easily solve the purpose. So, according to your applications, you can find different type of coil winders and invest on the most suitable one:
  1. Coil winders for transformers
  2. Coil winding machines for Solenoids
  3. Winding machines for chokes and relays
  4. Coil winders for generators and electric motors
There are few more factors which you need to consider while using the coil windingmachine for different industries:
AES-01 15inch & 6inch Winding Machine

  1. Cutting of wire
  2. Hooking of the wires
  3. Tension of wires
  4. Number of loops
  5. De-spooling
  6. Traversing

Thus, based on the application and mechanism of working, coil winding machines are of different types:

Manual Motor Coil Winder: Such winders are mainly useful in small scale workshops or industries where the winding requirement is not too high or in a frequent manner. These types of coil winding machines can be operated with hand and known for giving precise results in terms of coil loops.
Transformer Coil winding equipment: These winding machines are known for their flexibility, durability and robust built. These winding machines are capable enough of winding coils of different shapes and sizes for transformers.

Armature Coil winding machines: These are suitable for standard armature field coil winding requirements. However, you can also use this in a customized armature field coil winding equipments. It is a creatively designed device with hooking options. Some of them can also come with auto wire cutting options too.
Toroidal/CNC Linear Winding machines: If you need automated winding solutions for customized coils or small quantity of batches of coils, then these winding machines are the right choice for you.
Importance of Coil Winders:
Transformer industry requires different coil winders with different requirements of winding. With the help of good coil winding machine and different coil winders all the requirements and essential factors can be taken care of. Automated winding machines are mainly used and designed in such a way to avoid unwanted breakage of the wire or other glitches. Whether it is for medium or heavy duty coil winding requirement, all you need to check is that of the error-free and consistent result capacity of all types of winders.
The transformer industry thus can get the benefit from the highly controlled working capacity of coil winders. Proper research through online and doing comparison with different manufacturers before buying would be the right choice for any investor. 
AEX - 01 Single Spindle side Loading Winding Machine

AEX - 02 Double Spindle Side Loading Winding Machine