Motor Winding Machine for Motor Stator Coils

Induction motor has two main components – core and winding

Motors are the key components to provide motion to any device in today’s world. That is why wide variety of motors has been designed. There are several different types of motors like induction motor, servo motors, DC motors, synchronous motors, stepper motors, torque motors and many more. Even in different categories, there are various types of motors depending on its construction and ratings. Among all the motor machines, induction motor has been widely used and thus it is very essential in the market.

Induction motor has two main components – core and winding. Core is the main body which is totally depends on the material whereas winding becomes more dependable on the motor coil winding machine. There are special winding machines which have been designed with some special features to wind motor coils as when any machine needs to wind motor coils, it needs some special features into it.

There are two basic types of motor winding machines available in the market. One is mainly for the production and another one is for repair workshop. Wind motor coils have the capability of multi section winding possibility which is a main feature. Successive coils of any motor coils have few turns in each coil. The successive coils may be up to 16 coils with the single start and finishing terminals. These coils may be wound in different shapes and sizes depending on the design and rating of motor. Arbours are the key to defining the winding capabilities of the machine.

The main features of any motor winding machine is to have great coil winding capabilities as well as good programmable facilities so that it can perform in wide variety of motor rating.

For any such programmable motor winding machine that we need to create the motor stator coils, have so many essential features which are given below:

1. 0.05 turns accuracy
2. 100% repeatability
3. 16 coils per winding machine
4. Avoid wire breaking as softly starts and stop
5. Minimum set up time with 50 program memory
6. Very high production
7. Give equal resistance for every coil
8. Independent of operator’s skill
9. Easy to insert of coil in stator due to layer wound coils.
10. Flexibility to use various formers on single mandrel
11. Reduction in joints of coils.

So, Motor Winding Machine has various features which are useful in different working ways. You can get various models of motor coil winding machines depending on the diagonal length of the coil along with the different options of tensioner unit. Also, tooling plays important role to produce motor coils as it will be designed in such a way so that minimum time will require for removing any coils after winding.