Automatic Winding Machine - Stator Winding Machine

Stator is the important part of rotary system which you can mainly find in electric motors, generators, biological rotors or sirens. The main purpose of using stator is to keep the field aligned. The stator may act in a different way as per the configuration of a spinning electromotive device like field magnet or interacting with armature to create the motion or may be for receiving influence from moving field coils on the rotor.

The maximum value of flux density in the air gap has some limitation which controlled by the magnetic saturation in the stator and rotor iron and it is typically around one tesla. Large synchronous generators are designed in such a way so that it could bear the terminal voltage of several thousand volts. Each stator coil for the stator winding machine usually consists of a number of same types of coils placed in sequential manner in slots on the stator surface and also connected in series.

The voltages which are induced in individual coils in the distributed winding are sometimes displaced in time from each other. Thus, the result comes out with the maximum winding is less than the voltage per coil multiplied the number of coils. However, the waveform on the automatic stator winding machine is still the form of approximately like sine. The winding spans of the stator are mainly each of 60 degree. So, to make use of the whole periphery of stator surface, two other same types of windings need to be inserted so that the voltage induced into the winding should be equal in peak magnitude to the windings of 60 degree arcs, but would be delayed in time by approximately one third of the cycle. This is the three phase system of stator winding machine and the waveforms for the three phase stator winding machines will work well with electric motors, generators and many other machines as well. 

You will get so many advantages for three phase arrangements. Any single winding or phase definitely needs two conductors for transmission of its electrical power to a load. At the first time, it may seems that six conductors would require for the system. However, the waveform is considered to be those of current flowing in three phase windings. You can see that the sum of the three currents that are flowing on the three phase Automatic stator winding is zero at every instant in time. So as long as the three phases are loaded equally, the terminals can be connected together to form a neutral point which may either connected to ground or left open in some cases. So, the purpose of the field windings of exciter is placed on stator and the phase windings on its rotor.

Manufacturer and Exporter of Coil Winding Machine

The process of making an electromagnetic coil on a series of loops is termed as coil winding machine. With the help of a coil winding machine, one can make an electromagnetic coil which allows to be used in various ranges in different ways. These electromagnetic coils can be used in various purposes for different components like resistors, relay, inductors, chokes, transformers, solenoids, stator coils and rotors for electric motors or generators. Different manufacturers and exporters of coil winding machine make coils of different range, shape and size so that it could be fitted in various equipment. They make a wide range of coil winding machinery including bench-op coil winders, hydraulic, gear as well as multi-spindle-stand-alone winder machines too which can provide necessary winding over the component or device. 

Some coil winding machine manufacturers and exporters help buyers to look for their desired companies by showcasing different types of products so that it could meet their business needs. You would be able to find wide range of winding and allied machines that has been made by using premium quality raw material. The products from a good manufacturer always hold the unique feature with full flexibility and versatility to fulfill the purpose of your requirements with low maintenance facilities. Reputed manufacturers and exporters of coil winding machine can also have the capacity to provide you the customized products as per your need. In this machinery industry, you can find different types of coil winding machinery with sophisticated facilities and customization process and they can also offer creative as well as hard-wearing machines that can be used easily in diverse industrial applications.

Coil Winding Machines can also be used in traverse winding lines too. Traverse winding is mainly a coil or other strip of material onto a spool. Traverse winding is helpful in many ways as it reduces the danger of damage, breakage or twisting of the material. There are mainly three factors which can be used for producing a stable traverse wound spool such as pressure, pitch and pool. Traverse winding lines are metal processing lines that un- spool metal strips from coils and again rewind it in traverse style on the spools. The pattern of traverse coil winding machine totally depends on the material characteristics, unwinding requirements, handling conditions and payoff speeds.

The manufacturer and exporter of coil winding machine can manufacture medium to large capacity coil winding to meet the specific requirement of customers as per their business needs. A good manufacturing company can make machines for creating chokes, capacitors, coils, flat strip coils, large transformer coils, perfect layer coils, degauss coils, resistor coils, relay coils, spiral coils, rotor coils, 

TV coils, stator coils and so many other types of coils too. These manufacturing industries make well equipped coil winding machines which are easy to handle and can handle a variety of coil as well as wire winding applications too.

Beneficial of Magneto Coil Winding Machinery Industries

Coil winding machines are using from the past few decades in various industries to manufacture sensor, transformers, magneto coils for automobiles, heaters, power resistors, motors and many more. It is now more than 40 years that various industries are now handling coil winders. The winding process and the applications of these coils have grown immensely in various areas. The coil machines has also developed to fulfill the requirement of the industries as more products are getting automated and wherever there is a automation winding process then coils would be an integral part in various forms whether it may be the use of magneto coil winding machine or any automated winding machine.

While it comes to think about the Magneto coil winding machine, high performance is one of the big deal in such case. According to the research and rigorous studies of the experts from various industries, coil winding machine should meet and exceed the requirement of any automobile industries for winding magneto coils and multi-pole stator coils. More days goes and more advance is the technology as specially engineered technology is increasing the productivity levels. So, the next generation machine should have so many other features including automated operations for core indexing, tap pulling and cutting and lots more. Also obtaining the robust quality components is highly essential to develop heavy duty machinery too.

Any high quality magneto coil winding machine should have some essential features like: user friendly controls, smaller footprint, uninformed winding as well as low power consumption. Every industry should know that the magneto is a magical instrument as it generates enough electrical power to light a plug. Spinning the magneto armature inside any magnetic casing will generate an electric current. Any badly built magneto coil can create big trouble. So, it is highly necessary that the magneto should be built in a high quality &high performance coil winding machine.

Magneto winding machine mainly comes under automatic winding machine. It has been used to different industrial sectors for production and mechanized process. Automatic Winders may enfold various sections of the engineering. May be it is electrical, electronic or automated functionalities, magneto coil winding machine is a vital thing for that case. Cost efficiency with greater speed and massive production output by maintaining high quality and with great capability are some of the great advantages of using magneto winding machine. It maintains all the updated and modern technological inventions and improvisations too.

The increasing development of such winding industries has giving a phenomenal rising in modern equipments and machineries. Thus, technology today has played a key role for offering innovative machinery which could fit itself as per the growing demand of the coil winding industry. So, the magneto coil winding machine is giving its bets to fulfill all the requirements of the industries

Motor Winding Machine for Motor Stator Coils

Induction motor has two main components – core and winding

Motors are the key components to provide motion to any device in today’s world. That is why wide variety of motors has been designed. There are several different types of motors like induction motor, servo motors, DC motors, synchronous motors, stepper motors, torque motors and many more. Even in different categories, there are various types of motors depending on its construction and ratings. Among all the motor machines, induction motor has been widely used and thus it is very essential in the market.

Induction motor has two main components – core and winding. Core is the main body which is totally depends on the material whereas winding becomes more dependable on the motor coil winding machine. There are special winding machines which have been designed with some special features to wind motor coils as when any machine needs to wind motor coils, it needs some special features into it.

There are two basic types of motor winding machines available in the market. One is mainly for the production and another one is for repair workshop. Wind motor coils have the capability of multi section winding possibility which is a main feature. Successive coils of any motor coils have few turns in each coil. The successive coils may be up to 16 coils with the single start and finishing terminals. These coils may be wound in different shapes and sizes depending on the design and rating of motor. Arbours are the key to defining the winding capabilities of the machine.

The main features of any motor winding machine is to have great coil winding capabilities as well as good programmable facilities so that it can perform in wide variety of motor rating.

For any such programmable motor winding machine that we need to create the motor stator coils, have so many essential features which are given below:

1. 0.05 turns accuracy
2. 100% repeatability
3. 16 coils per winding machine
4. Avoid wire breaking as softly starts and stop
5. Minimum set up time with 50 program memory
6. Very high production
7. Give equal resistance for every coil
8. Independent of operator’s skill
9. Easy to insert of coil in stator due to layer wound coils.
10. Flexibility to use various formers on single mandrel
11. Reduction in joints of coils.

So, Motor Winding Machine has various features which are useful in different working ways. You can get various models of motor coil winding machines depending on the diagonal length of the coil along with the different options of tensioner unit. Also, tooling plays important role to produce motor coils as it will be designed in such a way so that minimum time will require for removing any coils after winding.